Rotary cement kiln lined with refractory brick

Products — Cement industry

Refractories for every zone of the cement kiln

From the preheater and smoke chamber to the burning zone, kiln mouth, tertiary air duct and grate cooler — bricks and castables engineered for coating adherence, alkali attack, abrasion and thermal cycling.

18
Cement-kiln product families
1780 °C
Maximum service temperature
100k t
Annual production capacity
1979
Making refractories since

Product catalogue

Grades & technical data

High alumina high strength series refractory castables

Castables

High alumina high strength series refractory castables

Dense high-alumina castables for kiln hoods, coolers and other high-load zones up to 1600 °C.

ModelRTSA-16RTSA-16K
Maximum operating temperature (°C)15001600
Al2O3 (%)≤72≤82
SiO2 (%)≥20≥15
Volume density 110 °C×24h (g/cm³)≥2.55≥2.85
Flexural strength 110 °C×24h (MPa)≥10≥12
Flexural strength 1100 °C×3h (MPa)≥12≥12
Compressive strength 110 °C×24h (MPa)≥80≥120
Compressive strength 1100 °C×3h (MPa)≥110≥140
Linear change after firing 1100 °C×3h (%)-0.1 ~ -0.3-0.1 ~ -0.3
Reference water for construction (%)6~76~7
Construction methodVibration pouringVibration pouring
High strength alkali resistant refractory castable

Castables

High strength alkali resistant refractory castable

Alkali-resistant castable for preheater and kiln tail zones exposed to alkali salt attack.

ModelRTSA-13NLRTSA-14N
Maximum operating temperature (°C)13001350
Al2O3 (%)≤48≤48
SiO2 (%)≥50≥45
Volume density 110 °C×24h (g/cm³)≥2.10≥2.20
Flexural strength 110 °C×24h (MPa)≥7≥8
Flexural strength 1100 °C×3h (MPa)≥7≥8
Compressive strength 110 °C×24h (MPa)≥70≥80
Compressive strength 1100 °C×3h (MPa)≥70≥80
Linear change after firing 1100 °C×3h (%)-0.1 ~ -0.5-0.1 ~ -0.3
Thermal conductivity 350 °C (W/m·K)≥0.87≥0.90
Alkali resistance (SA/T808-1987)Level 1Level 1
Magnesia alumina spinel brick

Shaped bricks

Magnesia alumina spinel brick

Chrome-free basic brick for the firing and transition zones of rotary cement kilns.

ModelRTSA-LJ85RTSA-LJ80RTSA-LJ75
MgO (%)≥85≥80≥75
Al2O3 (%)5~108~158~15
0.2 MPa load softening point (°C)≥1700≥1700≥1650
Cold compressive strength (MPa)≥40≥40≥40
Apparent porosity (%)≤18≤18≤19
Thermal shock stability (1100 °C, water cooling)≥20≥20≥15
Magnesia-iron spinel brick

Shaped bricks

Magnesia-iron spinel brick

Good coating adherence and thermal shock resistance for the burning zone of large kilns.

ModelRTSA-85RTSA-TJ80
MgO (%)≥85≥80
Al2O3 (%)≥3≥3
Fe2O3 (%)≤5≤7.5
SiO2 (%)≤1.0≤2.0
Apparent porosity (%)16-1716-17
Volume density (g/cm³)≥2.95≥2.95
Cold compressive strength (MPa)≥45≥55
0.2 MPa load softening point (°C)≥1680≥1650
Thermal shock stability (times)≥7≥8
Thermal conductivity 1000 °C (W/m·K)2.52.5
Thermal expansion 1200 °C (%)0.90.9
Magnesia calcium zirconium brick

Shaped bricks

Magnesia calcium zirconium brick

Zirconia-toughened basic brick with strong resistance to clinker corrosion.

ModelMGG-75
MgO (%)≥77
ZrO2 (%)≥7
CaO (%)≥12
0.2 MPa load softening point (°C)≥1650
Cold compressive strength (MPa)≥40
Apparent porosity (%)≤18
Zirconium mullite brick

Shaped bricks

Zirconium mullite brick

Abrasion-resistant mullite brick for transition zones and cooler inlets.

ModelRTSA-ZTM
Al2O3 (%)≥78
Fe2O3 (%)≤1.5
ZrO2 (%)≥6.0
Apparent porosity (%)≤18
Cold compressive strength (MPa)≥100
Volume density (g/cm³)≥2.7
Load softening point (°C)1680
Thermal shock stability (times)≥15
Wear resistance coefficient (cc)≤4
Wear-resistant and erosion-resistant refractory castable

Castables

Wear-resistant and erosion-resistant refractory castable

High-abrasion castable for tertiary air ducts and dust-laden gas paths.

ModelRTSA-17M
Maximum operating temperature (°C)1600
Al2O3 (%)≥75
Volume density 110 °C×24h (g/cm³)≥2.75
Flexural strength 110 °C×24h (MPa)≥10
Flexural strength 1100 °C×3h (MPa)≥11
Compressive strength 110 °C×24h (MPa)≥100
Compressive strength 1100 °C×3h (MPa)≥110
Linear change after firing 1100 °C×3h (%)±0.4
Kiln door cover & cooling machine

Application guide

Kiln door cover & cooling machine

Recommended castable grade by clinker output for kiln hood and grate cooler.

Model700-2000 T/D2500-5000 T/D5500-10000 T/D
Kiln door cover — productHigh-alumina high-strength castableHigh-alumina high-strength castableHigh-alumina high-strength castable
Kiln door cover — modelRTSA-16RTSA-16KRTSA-16K
Cooler — productHigh-alumina high-strength castableHigh-alumina high-strength castableHigh-alumina high-strength castable
Cooler — modelRTSA-16RTSA-16KRTSA-16K
Anti-stripping castable for kiln mouth

Castables

Anti-stripping castable for kiln mouth

SiC-bearing castable resisting spalling and thermal cycling at the kiln nose ring.

ModelRTSA-PA80K
Maximum operating temperature (°C)1650
Al2O3 + SiC (%)≥80
SiO2 (%)≥10
Volume density 110 °C×24h (g/cm³)≥2.60
Flexural strength 110 °C×24h (MPa)≥7
Flexural strength 1100 °C×3h (MPa)≥7
Compressive strength 110 °C×24h (MPa)≥80
Compressive strength 1100 °C×3h (MPa)≥80
Linear change after firing 1100 °C×3h (%)-0.1 ~ -0.5
Reference water for construction (%)5~6
Silicon carbide anti-scaling series refractory castables

Castables

Silicon carbide anti-scaling series refractory castables

Non-stick SiC castable that suppresses build-up in preheaters and smoke chambers.

ModelRTSA-13RTSA-13H
Maximum operating temperature (°C)13001400
SiC + SiO2 (%)≥45≥55
Volume density 110 °C×24h (g/cm³)≥2.40≥2.50
Flexural strength 110 °C×24h (MPa)≥8≥11
Flexural strength 1100 °C×3h (MPa)≥9≥12
Compressive strength 110 °C×24h (MPa)≥70≥80
Compressive strength 1100 °C×3h (MPa)≥80≥100
Linear change after firing 1100 °C×3h (%)±0.4±0.4
Reference water for construction (%)6~76~7
Direct bonded magnesia chrome bricks

Shaped bricks

Direct bonded magnesia chrome bricks

Direct-bonded basic brick for severe corrosion duty in cement and lime kilns.

ModelRTSA-DMC12RTSA-DMC9
MgO (%)≥60≥70
Cr2O3 (%)≥12≥9
SiO2 (%)≤3.2≤2.8
0.2 MPa load softening point (°C)≥1600≥1650
Cold compressive strength (MPa)≥35≥40
Apparent porosity (%)≥19≥19
Volume density (g/cm³)≥3≥2.98
Thermal shock stability (1100 °C, water cooling)≥10≥10
New plate-shaped corundum castable

Castables

New plate-shaped corundum castable

Tabular alumina castable rated to 1750 °C for the most demanding hot spots.

ModelRTSA-AM92
Maximum operating temperature (°C)1750
Al2O3 (%)≥90
Volume density 110 °C×24h (g/cm³)≥2.90
Flexural strength 110 °C×24h (MPa)≥8
Flexural strength 1100 °C×3h (MPa)≥9
Flexural strength 1500 °C×3h (MPa)≥12
Compressive strength 110 °C×24h (MPa)≥80
Compressive strength 1100 °C×3h (MPa)≥90
Compressive strength 1500 °C×3h (MPa)≥120
Linear change after firing 1100 °C×3h (%)±0.3
Reference water for construction (%)5~6
Silicon mullite red brick

Shaped bricks

Silicon mullite red brick

Our flagship wear-resistant brick for kiln transition and cooling zones.

ModelRTSA-1650RTSA-1680RTSA-1680T
Al2O3 (%)≥65≥67≥70
Refractoriness (°C)≥1790≥1800≥1800
0.2 MPa load softening point (°C)≥1650≥1680≥1690
Cold compressive strength (MPa)≥95≥90≥90
Volume density (g/cm³)≥2.65≥2.68≥2.70
Wear resistance (cc)≤5≤5≤5
Thermal shock stability (1100 °C, water cooling)≥12≥12≥15
Thermal conductivity (W/m·K)2.52.32.3
New low expansion kiln mouth castable

Castables

New low expansion kiln mouth castable

Low-expansion formulation that keeps the kiln mouth crack-free through cycling.

ModelRTSA-75MK
Maximum operating temperature (°C)1780
Al2O3 + SiC (%)≥75
SiO2 (%)Al2O3 + SiO2 ≥80
Volume density 110 °C×24h (g/cm³)≥2.70
Flexural strength 110 °C×24h (MPa)≥6
Flexural strength 1100 °C×3h (MPa)≥7
Flexural strength 1500 °C×3h (MPa)>12
Compressive strength 110 °C×24h (MPa)≥110
Compressive strength 1100 °C×3h (MPa)≥120
Linear change after firing 1100 °C×3h (%)-0.1 ~ -0.5
Reference water for construction (%)5~6
Anti-stripping high alumina brick

Shaped bricks

Anti-stripping high alumina brick

Spalling-resistant high-alumina brick with a proven 2-year life in the preheating zone.

ModelRTSA-KBL70
Al2O3 (%)≥70
Volume density (g/cm³)≥2.50
Apparent porosity (%)≤23
0.2 MPa load softening start temperature (°C)≥1500
Cold compressive strength (MPa)≥60
Thermal shock stability (1100 °C, water cooling)≥5
Service lifeMore than 2 years in the kiln tail preheating zone
Special refractory castable for coal injection pipe

Castables

Special refractory castable for coal injection pipe

Corundum-mullite castable engineered for burner pipes running to 1780 °C.

ModelRTSA-75MP
Maximum operating temperature (°C)1780
Al2O3 (%)≥75
SiO2 (%)Al2O3 + SiO2 ≥80
Volume density 110 °C×24h (g/cm³)≥2.70
Flexural strength 110 °C×24h (MPa)≥7
Flexural strength 1100 °C×3h (MPa)≥7
Flexural strength 1500 °C×3h (MPa)>12
Compressive strength 110 °C×24h (MPa)≥110
Compressive strength 1100 °C×3h (MPa)≥120
Linear change after firing 1100 °C×3h (%)±0.3
Corundum and mullite series refractory castables

Castables

Corundum and mullite series refractory castables

Complete corundum-mullite range covering 1650-1780 °C service temperatures.

ModelRTSA-PA80KRTSA-75MKRTSA-AM92
Maximum operating temperature (°C)165017801750
Al2O3 + SiC (%)≥80Al2O3 + SiO2 ≥80Al2O3 ≥90
SiO (%)≥10≥75/
Volume density 110 °C×24h (g/cm³)≥2.60≥2.70≥2.90
Flexural strength 110 °C×24h (MPa)≥7≥6≥8
Flexural strength 1100 °C×3h (MPa)≥7≥7≥9
Flexural strength 1500 °C×3h (MPa)/>12≥12
Compressive strength 110 °C×24h (MPa)≥80≥110≥80
Compressive strength 1100 °C×3h (MPa)≥80≥120≥90
Compressive strength 1500 °C×3h (MPa)//≥120
Linear change after firing 1100 °C×3h (%)-0.1 ~ -0.5±0.3±0.3
Tertiary air duct & coal injection pipe

Application guide

Tertiary air duct & coal injection pipe

Recommended grade by clinker output for the tertiary air duct and burner pipe.

Model700-2000 T/D2500-5000 T/D5500-10000 T/D
Tertiary air duct — productWear- and erosion-resistant castableWear- and erosion-resistant castableWear- and erosion-resistant castable
Tertiary air duct — modelRTSA-17MRTSA-17MRTSA-17M
Coal injection pipe — productCorundum-mullite burner pipe castableCorundum-mullite burner pipe castableCorundum-mullite burner pipe castable
Coal injection pipe — modelRTSA-75MPRTSA-75MPRTSA-75MP

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