Metallurgical industry refractory application

up to 1,700 °C+

Metallurgical industry refractory solutions

Blast furnace, converter, EAF, ladle and tundish linings for steel and ferroalloy plants.

Operating temperature
1,550–1,700 °C+
Key units
BF, BOF, EAF, ladle, RH, tundish
Main driver
Slag chemistry and basicity
Cost metric
kg refractory / tonne steel

Typical applications

Blast furnace, hot blast stove, electric arc furnace, converter, ladle, RH degasser, tundish and ferroalloy furnace. Operating temperatures exceed 1,700 °C and the lining is attacked simultaneously by molten steel, aggressive slag chemistry, gas flow and mechanical impact from scrap charging and tapping. Refractory consumption per tonne of steel is a directly tracked cost, so campaign life and safe wear indication drive every specification.

Metallurgical industry furnace interior

Main challenges

  • Molten steel erosion

    Flow at tap holes, impact pads and slide gates erodes the lining mechanically as well as chemically.

  • Slag corrosion

    Basicity, FeO and MnO content dictate wear; a mismatch between slag and lining chemistry can halve campaign life.

  • Carbon oxidation

    MgO-C bricks lose their carbon bond to oxygen and to FeO in slag, leaving a weakened decarburised layer.

  • Thermal cycling

    Ladles and tundishes cycle between ambient and 1,600 °C on every heat, driving crack growth and spalling.

  • Mechanical impact

    Scrap charging, deskulling and lance movement break the hot face independently of chemical wear.

Our engineering approach

  1. 01

    Slag-matched chemistry

    We select basic, neutral or alumina-based linings from your actual slag analysis rather than a generic recommendation.

  2. 02

    Antioxidant-protected carbon bonds

    Metallic antioxidants in MgO-C and Al-Mg-C grades slow decarburisation and extend converter and ladle campaigns.

  3. 03

    Zoned wear balancing

    Slag line, barrel and bottom grades are balanced so all zones reach end of life together — no premature relines.

  4. 04

    Monolithic where downtime dominates

    Self-flowing and gunning castables cut relining time in tundishes, runners and ladle bottoms.

Recommended products by zone

ZoneRecommended materialWhy it works
Blast furnace & hot blast stoveHigh-alumina bricks, carbon bricks, silicon carbide bricksThermal conductivity and alkali/CO resistance for very long campaigns.
Converter & electric arc furnaceMagnesia-carbon bricks, magnesia-chrome bricksBasic chemistry and carbon bonding resist high-FeO slag at the hot spots.
Ladle & RH degasserAl-Mg-C bricks, corundum-spinel castables, magnesia-alumina castablesSlag-line corrosion resistance combined with thermal-shock tolerance across heats.
Tundish & runnersTundish dry vibratable coatings, self-flowing corundum castablesFast turnaround, clean steel and easy deskulling.
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Other industries

Tell us your furnace and we will specify the lining

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